STEP 1: Apply at least two coats of Metal Effects Primer to completely seal and block the surface. Some metal surfaces, such as bare aluminum, galvanized metal, or rusted or slag metals, will need a specialty primer from our recommended primer list, applied prior to the application of Metal Effects Primer. If this is the case, read the specific information for the recommended primer prior to beginning your project. Allow Metal Effects Primer to dry for 12 hours before
applying the Oxidizing Iron Paint.
STEP 2: Mix Metal Effects Oxidizing Iron Paint thoroughly before each application. Power or machine mixing is preferred when first mixing the product. Apply first coat of Metal Effects Oxidizing Iron Paint and allow to dry. Apply a second coat of Metal Effects Oxidizing Iron Paint in the same manner. Second coat must be completely dried before applying the Rust Activator, approximately 60-90 minutes.
STEP 3: Apply the Rust Activator with a brush, sea sponge or spray apply with a plastic pump sprayer. After 5 minutes, reapply the Rust Activator. If a deeper red rust effect is desired, apply a third application of Rust Activator in the same manner. As the activated surface dries (approx. 30-60 mins) a real rust finish will appear. Rust Activator should be applied within 24 hours of the Oxidizing Iron Paint to achieve full rust development. Temperature and humidity conditions
and activation technique can affect the oxidation process and dry time.
Note: Due to varying application techniques, temperature and humidity, each project will have unique variations in the final finish.
STEP 4: Protective Clear Coating – The rusted surface should be protected with Metal Effects Permacoat Xtreme. DO NOT USE OTHER SEALERS OR VARNISHES.
Permacoat Xtreme can be applied by brush, roller, or spray. Surface must be completely dry prior to top coating (minimum of 24 hours). First coat: Add equal parts of Permacoat Xtreme with water and stir well before applying. Second coat: Apply Permacoat Xtreme at full strength. Let surface dry for 1 hour before handling. Full cure time is 7 to 10 days.